Air Cooled Heat Exchanger – Why is it Important?

The technology has progressed over the past few years and many devices and equipment has been created to carry out arduous tasks. There are many types of a air cooled heatexchanger that are used in many high end industrial applications these days. While these are used for many different reasons, one of the most prominent ones includes the fact that they allow the transfer of heat and ensure seamless usage in short and the long run. With a lot of heat exchangers out there, choosing a special one is important, which is why all those who are willing to purchase one should be aware of its features beforehand. This surely calls for a lot of research before finally investing the money.

Installation & Price

Another feature of a heat exchanger that individuals should be aware of is the fact that they are of high cost usually. However, with the initial cost being high, it is completely worth it in the long run since these last for a long period of time because of the fact that they have high end durability. Since they are not deteriorated easily, it means that the initial investment being high does not matter as much – since it is a good investment in the near future. Using these heat exchangers may as well cost a lot in the first place but it definitely provides the best possible results in all applications.

Involvement in Chemical Cleaning

The best part is the fact that these exchangers can be cleaned as well, most importantly, through chemical cleaning. The process has to be done carefully, but it eventually brings out positive results in a short period of time. These exchangers are being sued by many high end industries as well as in other sectors. Therefore, those who wish to purchase these should most definitely c heck out their features in the first see in order to see what they are paying for and all the benefits they can acquire later on.

Assemblement of Heat Exchangers

Similarly, a heat exchanger is rather complex in comparison with other kinds of heat equipment. This is due to the fact that their assembly is not as easy. With a lot of connections, bolts as well as tubes to assemble, it may take up some time. However, the best part is that the disassembling is not nearly as difficult as one may expect it to be. This is what makes these exchangers the best for anyone who wishes to use them for both commercial as well as industrial uses in the long run. 

Wide Variety of Sizes & Weight

The size and weight of a air cooled heat exchanger is normally pretty

high, which is another feature of this equipment that individuals should be aware of before investing in it for good. Due to the fact that it weighs more, it is used for higher end industrial applications. With their heat transferal properties, these heat exchangers come in handy for all kinds of processes that require immediate or long-term exchange of heat. However, as their weight is more than the other sorts of heat exchangers, their installation costs will be higher as well but those are eventually covered in the long run; therefore, it is not something to worry about in the first place.

Level of Heat Efficiency

The heat efficiency of a heat exchanger is said to be rather high in comparison with all the other types of heat devices. This is both beneficial and sometimes, not as much too. However, individuals who are looking for heat exchangers that have low heat efficiency can surely go on and look for other options that are being provided in the market currently. The heat efficiency can be increased but not by a long shot, so these actually make the perfect heat equipment where less heat efficiency is required for a specific task. 

Air Cooled Heat Exchangers for all Equipment

An air cooled heat exchanger is amongst the must-haves for all equipment. It is a commonly known fact that when a machine works hard for a prolonged period of time, it can easily heat up and damage itself. In fact, in many cases, when a machine overheats, the consequences can be direr. Factories have caught fires and burned down to the ground simply because the equipment running inside overheated and caused a fire to break out. Thus, it is very important for the equipment to have cooling systems installed inside them to keep them at low temperatures as they function. An air cooled heat exchanger is able to do exactly that. It manages to use the heat of the system to work on and it slowly turns the hot air down to cooler temperatures.

Cover plate Configuration

Some air cooled heat exchangers have a cover plate configuration system and these types are generally used in machines that are installed in refineries. They are supposed to work with machine oils and heavy hydrocarbons, cooling them down as the oils and hydrocarbons power the machines that are supposed to pump out the oil. This type of an air cooled heat exchanger is very easy to maintain. In fact, it has been designed for easy maintenance so that the costs are kept low. The cover is flanged is easily removable and allows cleaners to access the components inside. While this exchanger is quite good at the machines it is built for, it is not recommended for sensitive service applications since it limits the design pressure a lot.

Plug box Configuration

This type of an air cooled heat exchanger is full of possibilities, is highly flexible and can be used in a number of different settings. Since it can work just as well with all kinds of hydrocarbons and gases and can be fitted anywhere in the entire factory (to gel in with all kinds of processes) the demands for this are very high as well. It can be fitted in big and small plants to operate equally well in any condition. The distributor, or the header, of this kind of exchanger is a welded box which is located near the finned tube. It has small holes in it so that one can clean it out without screwing it open and removing the components. It has very low costs but high versatility so is able to meet all sorts of industry demands.

Pipe and Bend Configuration

This kind of air cooled heat exchanger is mostly used when one only has to work with fluids and not gases or hydrocarbons of any kinds. It can come in many different sizes so it can be installed in huge factories or small ones equally well. The header is simply a forged pipe which can be twisted to let the cooled liquid, mostly water or milk, out through the end. The advantage of this kind is that it has been designed to withstand liquids coming out of it at very high pressures. There is no inspection opening provided so it is highly suggested that people use it after they have purified and verified their liquid, especially if it is a product that has to be marketed. However, the welding on the cooled heat exchanger is brilliantly done and is made to withstand even the most hazardous material.

Thus, it is plain as day that in a number of factories and industries, air cooled heat exchangers are as important as the raw materials, especially when it comes to safety precautions and rules. There is a special kind of air cooled heat exchanger available for all factory settings and so, one can easily go out and purchase whatever will work best for their environment.